MES - MOM Solutions

What is MES (Manufacturing Execution System)?

The Manufacturing Execution System (MES) controls and optimizes management and monitoring processes at the factory level. MES collects real-time production data from robots, machines, production lines, sensors, and operators on a minute-by-minute basis. Additionally, if an Enterprise Resource Planning (ERP) system is in place, MES integrates with it to ensure seamless data flow.

The main goal of an MES is to increase efficiency and reduce production time. Through the integration of MES and ERP systems, factory managers can proactively monitor and control operations, ensuring on-time, cost-effective, and high-quality production. This integration enables real-time tracking of production performance, better resource management, and optimized delivery processes.


The Importance of Digitalization in Manufacturing

The digitalization of production areas directly improves key performance metrics such as efficiency, flexibility, and time-to-market. Manufacturers that fully utilize technology can respond more swiftly to sudden market changes and disruptive innovations, gaining a significant competitive edge.


GNC Proses’ Contributions to MES Projects

GNC Proses not only provides software services for MES projects but also offers the necessary automation infrastructure to collect online production data from production lines. In addition, it delivers Panel PCs, Andon displays, barcode readers, and kiosk devices for operators to use as user interfaces, ensuring a complete solution for seamless operations.

This comprehensive approach ensures that field data is collected quickly and reliably, with centralized monitoring of operations to optimize production performance. GNC Proses’ solutions provide flexibility, cost savings, and enhanced control over production processes, helping companies advance in their digitalization journey.

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With our MES Software Solution, we offer the following important Functions:

  • Data Collection: All data entries, manual or automatic
  • Workforce Management: Managing the best Qualities and Properties of Operators and Tools and using them in the most advantageous Areas
  • Production Tracking: Managing the Production Process in real time. Shifts, Daily, Weekly, Monthly, Yearly Production Quantities, Scrap, Rework, Production times, Setup times and OEE tracking, Analysis of unplanned Downtimes, Product tracking on semi-finished basis etc
  • Quality Control: Controlling the Quality of the Production Process and allowing changes and improvements in Production
  • Performance Analysis: Analyze the entire Production Process and identify areas where there is no efficiency
  • Production Planning: Follow-up and creation of work orders in Gant Charts
  • Advanced Traceability: Improving all Traceability Processes from Supplier to Customer. Reporting inventory and operational losses during Production. Creating Barcode for the manufactured Products and processing the generated Barcodes to the system during Consumption.

Benefits of our MES Software System:

PRODUCTION PRODUCTIVITY INCREASE

Increase in Production Efficiency by keeping records, reporting and analysis based on OEE

BREAKDOWN ANALYSIS AND INSTANT NOTIFICATIONS

By means of instant notifications via SMS, Email and LCD Monitors and analysing of data minimizes unplanned downtimes

MORE EFFICIENT ERP

More efficient use of ERP with online information from machines and operation

LESS PAPER IN PRODUCTION AREA

Preventing paper wastage by transmitting work orders, technical drawings and instructions to the site / operators digitally

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Increase in Profit Margin
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Improvement in Delivery Time
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Decrease in Report Preparing Time

Field Feasibility Study

GNC Process enables Feasibility Studies in line with your Requeirements of your Projects to provide Complete Solutions. In order to provide the optimum Cost, max Quality and Reliability in your Projects, all Details including Hardware, Software, Design, Production and Assembly are taken in to consideration.